- The turning table speed and gluing speed can be adjusted freely according to the filter cap sizes. And its gluing amount is evenly and correctly.
- This machine equips the step motor control system, which is fast speed gluing and short return time.
- The compounds tank has the function of heat mixing, and the machine has its circulation system, to prevent the material precipitation.
- The pipes has self temp-limited heating, to ensure the gluing amount stably.
- The gluing head has the anti-curing alarm functions, self-test alarm functions and maintenance and repair guidance system as well.
- Monitor and PLC control system, which is easy operation.
This professional designed machine is used for pouring A.B two parts on the air filter end caps.
Machine picture
Machine description and working principle
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.
| Machine Features |
| 1. The whole bucket of glue only be placed on the tank side of the machine, and the equipment can be automatically extracted without manual pouring into the storage bucket.
2. The storage tank can be customized according to the potting of AB glue in each hour.
3. The storage tank has automatic defoaming function and material location level detection function.
4. The tank can be customized according to your glue need, such as: automatic stirring, automatic constant temperature, air drying, etc. ..
5. High-precision screw pump (gear pump / plunger pump) pushes glue through the cavity, with high pressure and fast glue output.
6. The servo motor drives the screw pump , the speed of each pump can be set separately, to keep the flow speed of each pump, To achieve the required mixing ratio (1: 1--1: 10 adjustable).
7. Equipped with dynamic mixing device to make the mixing of glue more uniform.
8. Equipped with automatic cleaning function, no need to manually cleaning the machine, avoid manual cleaning trouble.
9. Equipped with 500 * 500mm mechanical arm, which can edit the running path, To actual perfect potting ab glue at correct location on product |
Options:
1.Dispensing with Dozing nozzle or Static mixer/dynamic mixer
2.Constant or Variable resin:hardener mixing-ratio
3.Single or Multi Dispenser Potting
4.Fixed or Moveable dosing nozzle (Dispensing)
(X-Y-Z axis movement or interpolation)
5.Automatic Loading & Unloading of Trays
6.Ability to dosing different quantities of raw materials to different locations in one program
7.Automation: pre-heating and curing oven with conveyor
8.Extra degassing tanks for uninterrupted production
Dosing Pumps
1. Very precise even at very low volumes
2.Constant mixing ratio ensures faultless dosing
3. Metering pumps ensures minimal amounts of reactive mix
4.Temperature controlled design
5. Resistant to abrasion even when filled with high abrasive casting resins and does not require maintenance
Machine Vacuum Tank Agitator
1. Full homojenization
2.No sedimentation
3. Perfect degassing
Static Mixer /dynamic mixinng
1.Perfect homogenization without dead space
2. Abrasion resistant & low maintanence
3.Temperature controlled design
4. Ensures optimal viscosity of reactive compounds at constant temperature
5.Provides very long service life with a closed cleaning system
Technical Specifications
1.Vacuum PumpUp to 1mbar
2.Nozzle Movement Motor: AC servomotor Linear X,Y,Z axis
3.Nozzle Movement DistancesX:500mm, Y:500mm, Z:100mm
4. Control SystemPLC
5. Power SupplyTriple Phase 220V +/-10%, 50 / 60Hz
6. Air Pressure6 Bar
7. Touch Screen7 inch
8. Barrel size: 10L,30L,40L for optional
Machine Prameter
| Models: | KPD-500 Automatic Multifunctional Glue Potting Machine |
| Suitable process: | It can be used as a stand-alone machine or with the customer’s original assembly line to achieve on-line gluing. |
| Proportion of glue: | 10:1 – 1:1 |
| hybrid approach: | Dynamic stirring mixing/static |
| Machine Stroke: | 500x500x100mm |
| speed | X,Y axle 400mm/s |
| accurate | ±0.05mm |
| Programme stock: | 999 |
| programmer | Teach-In Programming |
| metrological: | High precision metering pumps |
| control method: | PLC+touchscreens |
| input method: | Touch screen + buttons + IO |
| Appearance Material: | Industrial square tube welding + 6061 alloy + cold rolled plate |
| Drum size: | A barrel 30L, B barrel 10L (can be customised) |
| External Dimensions: | 1100×1350 X1600mm |
| Gum flow rate: | 1–80g/5sec (customised large glue volume available) |
| trajectory: | Punching points, walking straight lines, curves, drawing circles, arcs, squares, and other irregular shapes. |
| Supply Voltage: | AC220V/50HZ |
Applications: Potting&encapsulation&Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts.... Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling ....
Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....
Transformer , capacitance , power module , regulating plate ,protection module , generator , pressure package , soli relay ,fault indicator , Sensors , junction box , clutch , wave filter , water meter , boattery cover , rectifier and so on ...
Suitable Material
1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .
